NYLON RODS, SHEETS, BUSHES

Shibaam Nylon Rods, Bushes, Profiles, and Machinery parts are characterized by a combination of high strength, toughness and abrasion resistances. Shibaam products replace metals in various engineering applications as they are manufactured by Extrusion Technique and therefore they have excellent physical and mechanical properties, some of the outstanding characteristics are as follows:  
 Reduction in weight 
• Self lubricating economy 
• Shock resistance
• Improved dimensional stability 
• Vibration damping performance 
• High wear and abrasion resistance 
• Noise reduction 
• High service temperature 
• High tensile and compressive Strengths Machining

 
 

APPLICATIONS

Some commercial applications of Shibaam can be given industry wise, as under:
ENGINEERING Gears, cams, sprockets, bushes, bearings, gaskets, pulleys, liners.
TEXTILE Loom pivot bearings, gears for loom and knitting machines, shuttles, rollers, cams, and cam followers.
METAL Bearings, bearing cages, slipper pads, gears, bushes, wear strips, rollers, eccentric rollers, wobble box inserts.
MATERIAL HANDLING EQUIPMENTS Cranes/Fork lifts/Conveyors, Ropeways
AUTOMOBILE Wear rings, pads, swivel bushes, throttle linkages, bushes, shackle pin bushes
PAPER / SUGAR MILLS Gears, bushes, pulleys, rollers bearings
BOTTLING & FOOD PROCESSING Star wheels, scrolls, guides, cams, cam followers, rollers, timing screws
RAILWAYS Bushes, wear plates
CHEMICAL Balls, gaskets, liners, nuts & bolts
MARINE Bushes, gears, rings, trunnion bearings, rollers and roller bearings stern


WEIGHT CHART OF NYLON ROUND RODS

 
Sl. No Dia in MM Appx. Dia in Inch Appx. WT. in Kg Per FOOT Appx. WT. in Kg Per METRE
1 12.70 1/2" 0.052 0.170
2 15.87 5/8" 0.075 0.245
3 19.05 3/4" 0.116 0.380
4 22.23 7/8" 0.155 0.510
5 25.40 1" 0.200 0.655
6 28.58 1 1/8" 0.245 0.805
7 31.74 11/4" 0.305 1.000
8 34.93 1 3/8" 0.350 1.150
9 38.10 1 1/2" 0.420 1.400
10 41.28 1 5/8" 0.500 1.700
11 44.45 1 3/4" 0.560 1.970
12 50.80 2" 0.725 2.380
13 57.15 2 1/4" 0.965 3.165
14 63.50 2 1/2" 1.145 4.110
15 69.85 2 3/4" 1.425 4.850
16 76.20 3" 1.650 5.650
17 82.55 3 1/4" 1.875 6.300
18 88.90 3 1/2" 2.200 7.400
19 95.25 3 3/4" 2.550 8.500
20 101.60 4" 2.900 9.800
21 107.95 4 1/4" 3.150 10.500
22 114.30 4 1/2" 3.700 12.700
23 120.65 4 3/4" 4.255 14.083
24 127.00 5" 4.500 15.000
25 139.70 5 1/2" 5.500 18.200
26 152.40 6" 6.500 21.250
27 165.10 6 1/2" 7.800 26.000
28 177.80 7" 8.800 29.500
29 190.50 7 1/2" 10.450 34.500
30 203.00 8" 11.600 38.500
31 215.90 8 1/2" 13.260 -
32 228.60 9" 14.500 -
33 254.00 10" 18.270 -


WEIGHT CHART OF NYLON BUSHES

 
Sl. No. SIZE WEIGHT PER FOOT Sl. No. SIZE WEIGHT PER FOOT
1 1.1/2" X 1" 0.290 12 3" X 1.1/4" 1.407
2 1.3/4" X 1.1/8" 0.315 13 3" X 1.1/2" 1.165
3 2" X 1" 0.560 14 3" X 2" 0.905
4 2" X 1.1/2" 0.270 15 3" X 2.1/4" 0.700
5 2.1/8" X 1.1/4" 0.511 16 3" X 2.1/2" 0.515
6 2.1/4" X1.1/4" 0.710 17 3.1/2" X 1.1/4" 1.305
7 2.1/2" X 1" 1.000 18 3.1/2 X 1.1/2" 1.732
8 2.1/2" X 1.1/4" 0.895 19 3.1/2" X 2" 1.515
9 2.1/2" X 1.1/2" 0.695 20 3.1/2" X 2.1/2" 3.705
10 2.1/" X 2" 0.390 21 4" X 2" 2.297
11 2.3/4" X 1.3/4" 0.830 22 4" X 2.1/2" 1.909

PROPERTIES OF NYLON RODS

 
Property Condition Test Method Unit Value
Specific Gravity Dry ASTM D792 - 1.12.1.14
Water absorption 24 hrs. Dry ASTM D 570 % 3.5
Saturation Dry ASTM D570 % 8.5 - 10.0

MECHANICAL PROPERTIES

Property Condition Test Method Unit Value
Tensile Strength Dry ASTM D638 Kg/cm2 800
Tensile Strength Moist* ASTM D638 Kg/cm2 500
Elongation at break Dry ASTM D638 % 30-100
Elongation at break Moist* ASTM D638 % 200-300
Modulus of elasticity Dry ASTM D638 Kg/cm2 23000
Modulus of elasticity Moist* ASTM D638 Kg/cm2 6000-13000
Flexural Strength Dry ASTM D Kg/cm2 1100-1150
Notched Impact Strength Izod - ASTM D Cm - Kg/cm2 3-6
Shore Hardness Dry DIN 53505 Scale D 65
Coefficient of friction (nylon / steel) no lubrication - - - 0.3-0.4
Initial lubrication - - - 0.05 - 0.1

THERMAL PROPERTIES

Property Condition Test Method Unit Value
Melting Point Dry ASTM D569 0C 210 - 216
Flammability Dry ASTM D635 - Self. Ext.
Heat Distortion Temperature 66psi Dry ASTM D648 0C 145 - 160
Heat Distortion Temperature 265psi Dry ASTM D648 0C 65
Maximum service temperature continuous Dry - 0C 90
Intermittent Dry - 0C 130
Coefficient of thermal expansion Dry ASTM D696 106 / 0C 100 - 120

ELECTRICAL PROPERTY

Property Condition Test Method Unit Value
Dielectric Strength Dry ASTM D149 V/Mill 400


NYLON EXTRUDED SHEETS

THICKNESS  WIDTH LENGTH
10mm to 100mm 300mm 1200mm long
40mm to 50mm  450mm 1200mm long
10mm to 25mm 600mm 1200mm long